2005 Mini Cooper S Fog Light Install

Wiring

Last Friday we completed a fog light install on Lori’s 2005 Mini Cooper S (Slick). Lori really wanted something unique for her car. We went through the Hella catalogue and spent a good amount of time looking for the perfect lights that were under her budget. She then decided on the Hella 500 Series black magic halogen driving lamp kit, due to the look and styling that would complement Slick.

Building the custom bracket

Custom Brackets

Before receiving the kit we knew that there may be some custom modification or fabrications that to do to get these lights to fit the way she wanted them to. After receiving the kit, Lori dropped off the car and Luke started the mock up. Next, we determined that a simple bracket mount was all we needed to get the lights to line up

Wiring

properly. We then carefully measured, drilled, and tapped the holes in the bumper and rebar. After that we mocked up the bracket, supplied by Hella, with a piece of

Custom Bracket

16 gauge cold rolled steel to create a custom mount. After that, we measured, marked and drilled all the holes. Keenan then took over and media blasted the paint off of the Hella brackets and welded them to our custom mounts. Some more minor sandblasting took place to get them prepped for powder coating. He powder coated the brackets black to match the styling of Slick. After all of that, they were ready to install.

Mounting and Wire Holes

Wiring

While Keenan was building the brackets, Luke stared to wire the head lights to the Mini. We ran the harness under the dash with a hidden switch. Then he wire tucked the harness though the engine compartment and though the car’s re-bar. Two small holes in front of the bracket mounts allowed us to access the headlight harness for a nice and clean install.

Completion

After everything was installed and wired, we aimed the fog lights to line up with the headlights. Lori can request us to re-aim the lights if they are not to her liking. As you can see the install went well and it is exactly the style she was looking for.

If you would like fog lights installed on your car, call 425-254-0627 or email us to make your appointment. Meister Werks European & Import is located one block south from The Renton Landing in Renton, WA.